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Rush Production

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Fold Options:

fold styles

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Skirt Length:

Hot Tub Covers Canada can custom make your hot tub cover with no skirt, or with a skirt up to any length starting from 1.5 inches and up.

If unsure about the length, use your old hot tub cover's skirt length as a guide.

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Skirt Style at Hinge:

standard hinge sealThe Standard Hinge consists of one continuous piece of material wrapped around the sides of the hot tub cover and the hinges are uncovered.









covered hinge sealOur Covered Hinge upgrade, for a more attractive hot tub cover, is now included for NO ADDITIONAL CHARGE!

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Insulation Thickness:

classic taper style - 3 to 2



The Classic cover has a thickness of 3" tapering down to 2" to assist in moisture runoff and uses the highest density 680g (1.5 lb) closed cell foam providing an R14.5 insulation rating. This cover is also reinforced with an aluminum "C" channel running the entire length of the fold for added support.

Price: $343.95

premium taper style - 4 to 3 The Premium cover has a thickness of 4" tapering down to 3" to assist in moisture runoff and uses the highest density 680g (1.5 lb) closed cell foam providing an R17.5 insulation rating. This cover is also reinforced with an aluminum "C" channel running the entire length of the fold for added support.

Price: $359.95
ultimate taper style - 5 to 4 The Ultimate cover has a thickness of 5" tapering down to 4" to assist in moisture runoff and uses the highest density 680g (1.5 lb) closed cell foam providing an R22.1 insulation rating. This cover is also reinforced with an aluminum "C" channel running the entire length of the fold for added support.

Price: $399.95
supreme taper style - 6 to 4 The Supreme cover is engineered with extra insulation with a thickness of 6" tapering down to 4" and uses the highest density 980g (1.5 lb) closed cell foam providing an R27 insulation rating. This cover is also reinforced with an aluminum "C" channel running the entire length of the fold for added support.

Price: $429.95
ultimate walk-on taper style - 5 to 4 The Ultimate Walk-on cover is engineered with extra insulation with a thickness of 5" tapering down to 4" and uses the highest density 907g (2 lb) closed cell foam providing an R24 insulation rating. This cover is also reinforced with an aluminum "C" channel running the entire length of the fold for added support.

Price: $449.95

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Colour Options:

cover colour options

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Full Hinge Seal Upgrade  highly recommended cover upgrade
More than pays for itself in energy savings!


full seam sealer
Hot Tub Covers Canada's standard hinge seal consists of two steam pockets and a rubber gasket which runs down the center of the cover. This will not allow steam to escape from the sides of the cover as the steam stoppers are two pads that are placed on the underside of the cover, at the ends, between the two halves.

We can upgrade this for you, with a single continuous seal stretching the entire length of the fold to improve energy efficiency.








continuous hinge sealThe Full Length Hinge Seal Option will make the cover more efficient by filling in the entire gap between the two halves with one continuous hinge seal to prevent heat loss from the center of the cover.

The benefits of this upgrade are much more noticeable in snowy weather where covers without the full hinge seal demonstrate how much heat is lost by the small amount of snow which melts along the center of the hinge.

Depending on the size of your cover, a standard hinge seal could leave the equivalent of 36 square inches of coverage with little or no insulation in some cases.






full hinge seal upgrade






Check out the amount of heat that is lost from your hot tub without the addition of a Hinge Seal in the first few images below.

hinge seal infrared heat loss hinge seal infrared heat loss 2












As shown in the bottom left image, a cover with no hinge seal shows significant heat loss along the hinge, but with the addition of a hinge seal the heat is contained to nearly the same level of efficiency as the rest of the cover!

This translates into greater energy efficiency and cost savings for the peace of mind you deserve!


infrared heat loss without hinge sealinfrared heat savings with hinge seal upgrade















This option is highly recommended for any style of hot tub cover and is fully compatible with all cover lifters. If you have any additional questions regarding this option, feel free to contact us to learn more.



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Vapour Barrier Upgrade  highly recommended cover upgrade
Extends your Cover Warranty!

One of the most important features of our hot tub covers is the extra protection provided by the vapor barrier surrounding the foam. This helps your cover last longer and stay lighter as it protects it from the water absorption that occurs when chemicals in your hot tub, such as chlorine and bromine, break down the integrity of the foam core.

One of the exclusive features of our hot tub covers is that we start with a 6 mil vapour barrier surrounding the foam, which completely encapsulates the insulation, and is both vacuum and heat-sealed. This provides a protective barrier to your cover to prevent water absorption, keeping your cover light over the years.

This is above and beyond the industry standard as most online manufacturers build their covers with only a 2 mil vapour barrier.


We highly recommend upgrading to include even more layers of vapour barrier as it is a small investment for the additional years your cover will remain intact, light and easy to handle.

We offer 2 protection upgrades over and above the included 6 mil vapour barrier through the manufacturing process, as we can either double wrap or triple wrap the foam core of your custom cover with a second layer or third layer of 4 mil polyethylene sheeting.

The 10mil barrier consists of 2 layers, an inner layer of 4 mil and outer layer of 6 mil.
The 14 mil barrier consists of 3 layers, an inner layer of 4 mil, a middle layer of 4 mil, and then another 6 mil outer layer is added.

This is something no other Canadian manufacturer offers and we know you'll love the results!

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Strap Options:

cover strapsEvery hot tub cover sold includes 4 tie-down straps along with 4 male-female locks with key for added safety and security, including a set of stainless steel mounting hardware.






hurricane strapsYou can add more straps to your order, or if looking for added protection consider upgrading your order to include Hurricane Straps (found in Accessories section). These are reinforced straps with extra layers of vinyl and made to custom length that fastens from one side to the another over your cover.

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Strap Location:

strap locationEnter the number of inches measured from the center of your hot tub to the center of where the straps are to be placed.

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Strap Length:

The length of the strap is measured from the underside of the hot tub cover, including the skirt, to the bottom tip of the plastic clip. Enter a strap length of 4 inches or more (available in .5 inch increments up to 20 inches). The standard length is 7 inches.


how strap length for new hot tub cover is measured

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Handle Options:

For all replacement hot tub covers we include 4 handles & 4 straps.

Upgrade your order to include 6 Handles for $19.95.



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Chemical Resistant Energy Shield:

The highly effective, energy-saving chemical resistant shield is durable and replaces the standard black underside of the cover. This hot tub cover upgrade will save you money by acting as a shield to bounce radiant heat back into the hot tub that would normally be lost.

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Rush Production Option:

Need to replace your hot tub cover asap? Add rush production to your order for only $29.95. Guaranteed shipment of your new cover within 10 business days of placing your order, plus delivery time to your province from Ontario (approx 1-3 days).

Please contact us for more details at info@hottubcoverscanada.ca. Due to seasonal demand, this option is sometimes unavailable.

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Beachcomber Hot Tub Owners:

reflective energy shieldAdditional 4' x 4' piece of matching vinyl for Beachcomber step (encloses pump housing). Only $24.95

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Dual Aluminum C-Channel Reinforcement Upgrade

double c-channel reinforcement for hot tub covers
Strengthen your cover by doubling the center support structure with a second c-channel running down the middle of your hot tub cover.

Made with aluminum so it remains rust-free.

Only $29.95

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Gazebo Handle Upgrade:

gazebo hot tub cover handlesPlace the Handles Inside the Fold of your hot tub cover for added strength and visual appeal for only $29.95 (set of 2).

This handle style for hot tub covers is also known as the Gazebo Handle (shown here).

These handles are extra-durable and cross-stitched for added strength. Gazebo Handles are placed along the zipper portion of your replacement spa cover.



gazebo hot tub cover handles

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1-800-GOT-JUNK Hot Tub Cover Pickup Service:

We have partnered with 1-800-GOT-JUNK to offer a pick-up and disposal service for your old cover.


Important: Please check our list of postal codes to verify that this service is available in your area. If you purchase this option and 800-Got-Junk is unavailable to service your area we will refund the price for pick-up.


Please call 1-800-Got-Junk to schedule the pickup of your old cover once your new replacement hot tub cover arrives.


got junk cover pick up service

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Center hinge flap is reinforced for extra strength down the center of the hot tub cover.

hot tub cover hinge spa cover center hinge

how to measure for a new cover
hot tub covers live chat

build a hot tub cover - select a color

Click on a colour option below to proceed through the Build a Cover process.

For your convenience you may download a larger PDF version of the colour swatches by clicking on the appropriate colour title found at the bottom of the page.




Almond


Tan


Desert Sand


Brown


Chestnut (Dark Brown)


Burgundy


Sky Blue


Navy


Teal


Yew Green


Hunter Green


Light Grey


Ash Grey


Charcoal Grey


Black


PREMIUM
Ambassador Series
Chestnut


PREMIUM
Ambassador Series
Sand Dune


PREMIUM
Ambassador Series
Blue


PREMIUM
Ambassador Series
Green


PREMIUM
Ambassador Series
Grey


Premium Ambassador Series Colour options are available for only $39 more





Download PDF versions of colour swatches below

Almond  |   Tan  |   Desert Sand  |   Brown  |   Chestnut  |   Burgundy  |   Sky Blue  |   Navy  |   Teal
Yew Green | Hunter Green  |   Light Grey  |   Charcoal Grey  |   Black  |   Ash Grey  |   Ambass. Series Sand Dune
Ambass. Series Blue  |   Ambass. Series Green